Techniques for Operations Efficiency - A2

Select The Blank

Question

Number of defects in an individual component, like gear, shaft, wheel etc can be monitored through ________ type of control chart.

Correct Answer

c-chart

Your Answer

c-chart

True/False

Question

Non-availability of files /document in time is a problem to be addressed by office TPM.

Correct Answer

True

Your Answer

True

Multiple Choice Single Answer

Question

Check sheet is easy to use because it is :-

Correct Answer

Simplest tool

Your Answer

Simplest tool

Multiple Choice Single Answer

Question

Benchmarking helps to identify the gap between the current performance of the organization and the :-

Correct Answer

Performance of the best organization

Your Answer

Performance of the best organization

True/False

Question

Flow chart is pictorial representation of the steps in production control.

Correct Answer

False

Your Answer

True

Multiple Choice Multiple Answer

Question

Breakdown problem may be stratified by :-

Correct Answer

Sections , Machines , Type of breakdown (e.g mech. Or electrical)

Your Answer

Sections , Machines , Type of breakdown (e.g mech. Or electrical)

Select The Blank

Question

A control chart to exhibit counted data on number of defect is called ________.

Correct Answer

c-chart

Your Answer

c-chart

Select The Blank

Question

Procedure for implementation of TPM consists of ________ numbers of steps.

Correct Answer

12

Your Answer

8

Select The Blank

Question

Capability index Cp = ________

Correct Answer

Specification width/process width

Your Answer

Specification width/process width

Multiple Choice Single Answer

Question

Pareto's analysis underlines & operates philosophy of :-

Correct Answer

Vital few = trivial many

Your Answer

Vital few = trivial many

True/False

Question

Kanban signals are required when assembly work, subassembly work and manufacturing at parts is carried out at different locations.

Correct Answer

True

Your Answer

True

Multiple Choice Multiple Answer

Question

To reduce clamping & declamping time, following actions are desirable :-

Correct Answer

Standardize clamping bolts / screws , Cut off unnecessary threads , Use quick clamping device

Your Answer

Standardize clamping bolts / screws , Cut off unnecessary threads , Use quick clamping device

Select The Blank

Question

Benchmarking allows exchange of ________ between the benchmarking partners.

Correct Answer

Information

Your Answer

Information

Multiple Choice Multiple Answer

Question

TQM can never flourish if the staff are:-

Correct Answer

Worried about losing jobs , Afraid of being reprimanded if there are mistakes , Scared of their bosses

Your Answer

Worried about losing jobs , Afraid of being reprimanded if there are mistakes , Scared of their bosses

True/False

Question

In bar graph each bar is of same height.

Correct Answer

False

Your Answer

False

Multiple Choice Multiple Answer

Question

During SMED implementation, primary study consists of :-

Correct Answer

Equipment analysis , Setup change analysis , Preparation items (storage place , method) analysis

Your Answer

Equipment analysis , Setup change analysis , Preparation items (storage place , method) analysis

True/False

Question

Daily work management can also be extended to non manufacturing areas like procurement, QA, HRD etc.

Correct Answer

True

Your Answer

True

Multiple Choice Multiple Answer

Question

Types of Poka-Yoke are :-

Correct Answer

Prevention type Poka-Yoke , Detection type Poka-Yoke

Your Answer

Prevention type Poka-Yoke , Detection type Poka-Yoke

Multiple Choice Single Answer

Question

Quality problem solving tool is used to :-

Correct Answer

Improve quality

Your Answer

Save time

True/False

Question

Along with problem solving tools experience and judgment is also used.

Correct Answer

True

Your Answer

False

Select The Blank

Question

JIT advocates the philosophy at elimination of waste from system which occurs due to ________.

Correct Answer

Over Production

Your Answer

Over Production

True/False

Question

Without measuring initial performance, target can't be set.

Correct Answer

True

Your Answer

False

Multiple Choice Multiple Answer

Question

An erratic patterns falling above & below the control limits indicates :-

Correct Answer

Defect in materials , Frequent adjustment of machines , Poorly trained operators

Your Answer

Defect in materials , Frequent adjustment of machines , Poorly trained operators

True/False

Question

Sample size for the construction of p-chart are larger than X bar-R chart.

Correct Answer

True

Your Answer

True

Multiple Choice Multiple Answer

Question

Histogram is an important diagnostic tool. Analysis of the histogram gives :-

Correct Answer

It shows cause which affects the process , An idea of what is happening to the process , Whether the process is capable of meeting process or not i.e. around correct average & within specific limits

Your Answer

An idea of what is happening to the process , Whether the process is capable of meeting process or not i.e. around correct average & within specific limits , A bird's eye view of the variation

Multiple Choice Single Answer

Question

Productivity improves by :-

Correct Answer

Voluntary participants of everyone

Your Answer

Voluntary participants of everyone

LIST OF ATTEMPTED QUESTIONS AND ANSWERS

Select The Blank

Question

________ is management skill.

Correct Answer

Delegation

Your Answer

Delegation

Multiple Choice Multiple Answer

Question

While preparing scatter diagram following precautions are to be taken :-

Correct Answer

Data should be properly stratified & should be collected for full range , Scale selected should be right to avoid wrong conclusions , Data should be free from bias or undue importance

Your Answer

Data should be properly stratified & should be collected for full range

True/False

Question

In cellular manufacturing system cell may consist of a single machine or more than one machine arranged in line.

Correct Answer

True

Your Answer

True

Multiple Choice Single Answer

Question

Check sheet is easy to use because it is :-

Correct Answer

Simplest tool

Your Answer

Simplest tool

True/False

Question

Kanban signals are required when assembly work, subassembly work and manufacturing at parts is carried out at different locations.

Correct Answer

True

Your Answer

True

Multiple Choice Single Answer

Question

Histogram always indicates :-

Correct Answer

Only height

Your Answer

Only height

Multiple Choice Single Answer

Question

Flow charts are drawn to document a process by charting the task performed and :-

Correct Answer

The sequence in which tasks are performed

Your Answer

The sequence in which tasks are performed

Multiple Choice Multiple Answer

Question

Best practices for standardization in implementing Seiketsu are :-

Correct Answer

Create as many visual control systems as possible , Use colour code system for easy control , Fix one colour (e.g. Red) for danger zones/out of controls

Your Answer

Create as many visual control systems as possible , Use colour code system for easy control , Display warning notices

Multiple Choice Single Answer

Question

Empowerment means making best use of the firm's most valuable resource, namely:-

Correct Answer

Human

Your Answer

Human

Multiple Choice Multiple Answer

Question

Process can be made capable by :-

Correct Answer

Examine possibility of relaxing specification , Reducing process variability , Bringing target & average to fall at the same point

Your Answer

Reducing process variability , Bringing target & average to fall at the same point , Examine possibility of relaxing specification

Multiple Choice Multiple Answer

Question

Role of champions are :-

Correct Answer

Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects

Your Answer

Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects

Multiple Choice Single Answer

Question

A workshop is to be treated as :-

Correct Answer

Place where one's creativity can be applied

Your Answer

Place of maximum physical labour

Select The Blank

Question

By improving layout MUDA, due to ________ can be eliminated.

Correct Answer

Motion

Your Answer

Over production

Multiple Choice Multiple Answer

Question

Remedial actions for error of misunderstanding is :-

Correct Answer

Training , Checking in advance , Standardizing work procedures

Your Answer

Training , Checking in advance , Standardizing work procedures

Multiple Choice Single Answer

Question

JIT manufacturing emphasizes workplace improvement through :-

Correct Answer

5 'S'

Your Answer

5 'S'

True/False

Question

Without review PDCA cycle not completed.

Correct Answer

True

Your Answer

True

Select The Blank

Question

To eliminate muda of processing, ________ exercise is essential.

Correct Answer

ECRS

Your Answer

ECRS

True/False

Question

Control limits of control charts should be revised from time to time as additional data is accumulated.

Correct Answer

True

Your Answer

True

Select The Blank

Question

________ participants in monthly meeting(MRM)

Correct Answer

GM, operation heads, corporate functional heads

Your Answer

GM, operation heads, corporate functional heads

Select The Blank

Question

Suppliers may________ their prices to cover for cost of delivery, small production run etc.

Correct Answer

Raise

Your Answer

Raise

True/False

Question

Create as many visual controls as possible to achieve visual management is the principle of "Shitsuke"

Correct Answer

True

Your Answer

False

True/False

Question

Flow charts are used to train new employees by providing documented description of the task involved.

Correct Answer

True

Your Answer

True

Select The Blank

Question

Poka-Yoke devices under category use ________ to distinguish between similar parts which may be assembled in wrong position.

Correct Answer

Color coding

Your Answer

Color coding

Multiple Choice Single Answer

Question

Quality problem solving tool is used to :-

Correct Answer

Improve quality

Your Answer

Improve quality

Match The Following

Question

Correct Answer

Your Answer

Any thing misplaced should be visual immediately

Seiketsu

Display Colour codes meanings

Unrepairable tool or equipments

To be scrapped under Seiri

To be scrapped under Seiri

Colour coding essential throughout but

Display Colour codes meanings

Colour codes as per departments

Surprise Audit any time should shout consistent good housekeeping

Shitsuke for maintenance of 4-S

Seiketsu

Multiple Choice Single Answer

Question

5-S technique is useful to:

Correct Answer

To all places including homes

Your Answer

To all places including homes

Multiple Choice Single Answer

Question

Zero loss concept means :-

Correct Answer

Zero accident, zero defect, zero breakdown

Your Answer

Zero accident, zero defect, zero breakdown

Select The Blank

Question

Kaizen is ________ supported process.

Correct Answer

Management

Your Answer

Management

True/False

Question

By cutting the cost of quality, profitability decreases.

Correct Answer

False

Your Answer

False

Multiple Choice Single Answer

Question

The area enclosed under normal distribution curve between mean +3standard deviation is :-

Correct Answer

0.9973

Your Answer

0.9973

Select The Blank

Question

Poka Yoke is ________.

Correct Answer

Simple technique

Your Answer

Simple technique

Multiple Choice Single Answer

Question

The JIT Philosophy recommends attainment of flexibility by :-

Correct Answer

Contracting all lead times

Your Answer

Contracting all lead times

Multiple Choice Multiple Answer

Question

Causes of Muda of transport are :-

Correct Answer

Faulty layout , Over production

Your Answer

Faulty layout , Over production

Multiple Choice Multiple Answer

Question

For the presentation of the quality circle project what is required is :-

Correct Answer

Presentation skills , Graphical data , Progressive efforts of the team work

Your Answer

Presentation skills , Graphical data

Select The Blank

Question

________ is responsible for effective implementation of action plan's under TPM.

Correct Answer

Steering committee

Your Answer

Steering committee

Match The Following

Question

Correct Answer

Your Answer

4 th level in six sigma organization

Green Belts

Green Belts

1 st level in six sigma organization

Champions

Champions

2 nd level in six sigma organization

Master Black Belts

Master Black Belts

3 rd level in six sigma organization

Black Belts

Black Belts

Multiple Choice Multiple Answer

Question

Benefits of TQM are :-

Correct Answer

Greater customer satisfaction , Lower manufacturing cost

Your Answer

Greater customer satisfaction , Lower manufacturing cost

Multiple Choice Single Answer

Question

Vilfredo Pareto had discovered a universal law as :-

Correct Answer

"around 20% of the activity causes 80% of the effect"

Your Answer

"around 20% of the activity causes 80% of the effect"

Multiple Choice Multiple Answer

Question

Implementation of TPM in Indian industries is difficult due to :-

Correct Answer

Lack of knowledge of the TPM , Resistance to change , Fear to loss of job

Your Answer

Lack of knowledge of the TPM , Resistance to change , Fear to loss of job

Multiple Choice Multiple Answer

Question

Some steps for stratification are :-

Correct Answer

Define the problem & identify the stratification variables , Sort out data into categories & summarise information in each category , Present the information in graphical form & study, decide if further stratification is required?

Your Answer

Define the problem & identify the stratification variables , Sort out data into categories & summarise information in each category , Present the information in graphical form & study, decide if further stratification is required?

Select The Blank

Question

Each quality characteristic has permitted variation & is equal to ________.

Correct Answer

USL - LSL

Your Answer

USL - LSL

Select The Blank

Question

Flow chart helps to provide clarity of the ________ without visiting actual spot.

Correct Answer

Process

Your Answer

Process

True/False

Question

Automation can correct the basic faults of a improper setup process.

Correct Answer

False

Your Answer

True

Multiple Choice Single Answer

Question

In problem solving the best alternative is that :-

Correct Answer

Which best meets the criteria

Your Answer

Which best meets the criteria

True/False

Question

Benefits of DWN is faster response to customer needs.

Correct Answer

True

Your Answer

True

Multiple Choice Multiple Answer

Question

Types of Poka-Yoke are :-

Correct Answer

Prevention type Poka-Yoke , Detection type Poka-Yoke

Your Answer

Prevention type Poka-Yoke , Detection type Poka-Yoke

True/False

Question

Daily work management can also be extended to non manufacturing areas like procurement, QA, HRD etc.

Correct Answer

True

Your Answer

True

LIST OF ATTEMPTED QUESTIONS AND ANSWERS

Select The Blank

Question

Cp for six sigma process is ________

Correct Answer

2

Your Answer

2

True/False

Question

Operator monitoring a machine while machine works on auto cycle is an example of muda of waiting.

Correct Answer

True

Your Answer

False

Select The Blank

Question

________ PDCA cycle is the systematic approach towards meeting the target.

Correct Answer

Kaoishikawa

Your Answer

Deming

Multiple Choice Multiple Answer

Question

As benchmark in Japan seiso activities means :-

Correct Answer

Everyone, clerk to officer does cleaning his area , No sweeper or cleaner employees , Every family does cleaning of pavement of their residence

Your Answer

Everyone, clerk to officer does cleaning his area , No sweeper or cleaner employees , Every family does cleaning of pavement of their residence

Multiple Choice Multiple Answer

Question

Breakdown problem may be stratified by :-

Correct Answer

Sections , Machines , Type of breakdown (e.g mech. Or electrical)

Your Answer

Sections , Machines , Type of breakdown (e.g mech. Or electrical)

Multiple Choice Multiple Answer

Question

After finding out the solution & working on it, the equally important job is :-

Correct Answer

Prepare for the presentation of your work , Explain the progress by presentation to steering committee , Convince committee for financial help for running the project

Your Answer

Prepare for the presentation of your work , Explain the progress by presentation to steering committee , Convince committee for financial help for running the project

Select The Blank

Question

A ________ is an excellent device to condense & present large mass of data in an elegant form.

Correct Answer

Frequency distribution

Your Answer

Frequency distribution

Match The Following

Question

Correct Answer

Your Answer

Hidden faults come out while implementing.

Cleaning yourself your equipments

shitsuke

Fix the place of items, tools as per frequency of use

Seiri

Seiton

Responsibility same from top to bottom

Seiso

Cleaning yourself your equipments

Evolve standard operating procedure & implement.

Seiketsu

Seiketsu

Multiple Choice Single Answer

Question

Seiton means

Correct Answer

Code Numbers to item as well as racks & drawers

Your Answer

Code Numbers to item as well as racks & drawers

True/False

Question

np chart unlike P chart records the 'number of defective' instead of "fraction or proportion of defectives".

Correct Answer

True

Your Answer

False

Multiple Choice Single Answer

Question

One Green Belt may head a team of :-

Correct Answer

20 employees

Your Answer

20 employees

Select The Blank

Question

________ is the critical element of TQM.

Correct Answer

Focus on customer

Your Answer

Focus on customer

Multiple Choice Single Answer

Question

Requirement of more machines, is an example of :-

Correct Answer

Muda of overproduction

Your Answer

Muda of overproduction

Multiple Choice Single Answer

Question

Accountability means :-

Correct Answer

Responsibility of Business Results

Your Answer

Responsibility Execution or Action

Select The Blank

Question

Benchmarking allows exchange of ________ between the benchmarking partners.

Correct Answer

Information

Your Answer

Information

Multiple Choice Multiple Answer

Question

Actions that can be thought for the process having process capability is higher than specification tolerance are

Correct Answer

100 % inspection is required , Reduce variability , Possibility of squeezing tolerances

Your Answer

100 % inspection is required , Reduce variability

Multiple Choice Single Answer

Question

To provide flexibility to supervisors in allocation of task, JIT emphasizes :-

Correct Answer

Multiskilled operators

Your Answer

Multiskilled operators

Multiple Choice Multiple Answer

Question

The aim of education & training under TPM is :-

Correct Answer

To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction

Your Answer

To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction , To have multiskilled employees in all departments

Multiple Choice Multiple Answer

Question

Typical examples of process benchmark are :-

Correct Answer

Procurement procedures , Budgeting , Recruitment

Your Answer

Procurement procedures , Budgeting , Recruitment

True/False

Question

Along with problem solving tools experience and judgment is also used.

Correct Answer

True

Your Answer

True

Select The Blank

Question

A 'Radar chart' is used to portray ________ strength or weakness of the activity.

Correct Answer

Relative

Your Answer

Relative

True/False

Question

Exercise to identify MURA, MUDA & MURI is not helpful to identify problems.

Correct Answer

False

Your Answer

False

Select The Blank

Question

In traditional purchasing ________ inventory is required.

Correct Answer

Plenty of

Your Answer

Minimum

Multiple Choice Single Answer

Question

Control chart can be used as :-

Correct Answer

Process monitoring tool

Your Answer

Process monitoring tool

Multiple Choice Single Answer

Question

Productivity improves by :-

Correct Answer

Voluntary participants of everyone

Your Answer

Voluntary participants of everyone

Multiple Choice Multiple Answer

Question

Tools and techniques for six sigma are :-

Correct Answer

Process mapping , FMEA , QFD

Your Answer

Process mapping , FMEA , QFD

Select The Blank

Question

World class benchmarking candidate in 'Quality' is ________.

Correct Answer

Motorola

Your Answer

Motorola

True/False

Question

Seiso prevents the potential problems by discovering abnormalities while cleaning your own area.

Correct Answer

True

Your Answer

True

Select The Blank

Question

________ is an effect due to the muda of defect.

Correct Answer

Wear & tear of parts while disassembling

Your Answer

Wear & tear of parts while disassembling

Multiple Choice Single Answer

Question

Quality circle should consist adequate experienced members between :-

Correct Answer

8 to 10

Your Answer

8 to 10

Select The Blank

Question

In scatter diagram "________" relationship is said to exist when value of 'y' decreases as the value of 'x' increases.

Correct Answer

Strong negative

Your Answer

Strong negative

Multiple Choice Single Answer

Question

POP is :-

Correct Answer

Process Oriented Management

Your Answer

Process Oriented Management

True/False

Question

TQM improves the quality by improving processes.

Correct Answer

True

Your Answer

True

True/False

Question

Generally time interval should be proportional to the average frequency of out of control conditions.

Correct Answer

True

Your Answer

False

Multiple Choice Multiple Answer

Question

Problem solving tools used for Root cause analysis are :-

Correct Answer

Check sheet , Pareto analysis , Fish bone analysis

Your Answer

Check sheet , Pareto analysis , Fish bone analysis

Select The Blank

Question

Good ________ is the asset to acquire the success of quality circle.

Correct Answer

Teamwork

Your Answer

Teamwork

Multiple Choice Multiple Answer

Question

The results oriented efforts of the quality circle should also include :-

Correct Answer

Efforts to avoid the problem permanently , Ultimate aim of the customers satisfaction , Attacking the real root causes & all possibilities

Your Answer

Efforts to avoid the problem permanently , Ultimate aim of the customers satisfaction , Attacking the real root causes & all possibilities

True/False

Question

Process capability index Cp is a measure of capability of the process to meet the specification limits.

Correct Answer

True

Your Answer

True

Multiple Choice Multiple Answer

Question

Histogram is an important diagnostic tool. Analysis of the histogram gives :-

Correct Answer

It shows cause which affects the process , An idea of what is happening to the process , Whether the process is capable of meeting process or not i.e. around correct average & within specific limits

Your Answer

It shows cause which affects the process , An idea of what is happening to the process , Whether the process is capable of meeting process or not i.e. around correct average & within specific limits

True/False

Question

Any withdrawal without C-kanban is not permitted.

Correct Answer

True

Your Answer

True

Multiple Choice Multiple Answer

Question

During the steps of Deming cycle of PDCA what is important?

Correct Answer

Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success

Your Answer

Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success

Multiple Choice Single Answer

Question

Discussion on people, problem & role play exercise helps to develop :-

Correct Answer

Counseling skill

Your Answer

Counseling skill

Match The Following

Question

Correct Answer

Your Answer

LCLnp

n p - 3 ( sq.root( n p( 1- p )))

n p - 3 ( sq.root( n p( 1- p )))

UCLp

p + 3 ( sq.root( p ( 1 - p ) / n ))

p + 3 ( sq.root( p ( 1 - p ) / n ))

LCLp

p - 3 ( sq.root( p ( 1- p ) / n))

p - 3 ( sq.root( p ( 1- p ) / n))

UCLnp

n p + 3 ( sq.root( n p ( 1- p )))

n p + 3 ( sq.root( n p ( 1- p )))

Multiple Choice Single Answer

Question

TPM implementation is done through:-

Correct Answer

Small group

Your Answer

Small group

Multiple Choice Single Answer

Question

To hold the customer to do business with you :-

Correct Answer

Reduce the amount of time, the customer spend till he receive service

Your Answer

Increase the amount of time, the customer spend till he receive service

Multiple Choice Multiple Answer

Question

During SMED implementation, primary study consists of :-

Correct Answer

Equipment analysis , Setup change analysis , Preparation items (storage place , method) analysis

Your Answer

Equipment analysis , Setup change analysis , Converting internal setup into external setup

True/False

Question

Everyone in the team of quality should target his own benefits i.e. promotion, etc.

Correct Answer

False

$$$$$$$$$$$$$$$$$$

Select The Blank

Question Cp for six sigma process is ________

Correct Answer 2

Your Answer 2

True/False

Question Operator monitoring a machine while machine works on auto cycle is an example of muda of waiting.

Correct Answer True

Your Answer False

Select The Blank

Question ________ PDCA cycle is the systematic approach towards meeting the target.

Correct Answer Kaoishikawa

Your Answer Deming

Multiple Choice Multiple Answer

Question As benchmark in Japan seiso activities means :-

Correct Answer Everyone, clerk to officer does cleaning his area , No sweeper or cleaner employees , Every family does cleaning of pavement of their residence

Your Answer Everyone, clerk to officer does cleaning his area , No sweeper or cleaner employees , Every family does cleaning of pavement of their residence

Multiple Choice Multiple Answer

Question Breakdown problem may be stratified by :-

Correct Answer Sections , Machines , Type of breakdown (e.g mech. Or electrical)

Your Answer Sections , Machines , Type of breakdown (e.g mech. Or electrical)

Multiple Choice Multiple Answer

Question After finding out the solution & working on it, the equally important job is :-

Correct Answer Prepare for the presentation of your work , Explain the progress by presentation to steering committee , Convince committee for financial help for running the project

Your Answer Prepare for the presentation of your work , Explain the progress by presentation to steering committee , Convince committee for financial help for running the project

Select The Blank

Question A ________ is an excellent device to condense & present large mass of data in an elegant form.

Correct Answer Frequency distribution

Your Answer Frequency distribution

Match The Following

Question Correct Answer Your Answer

Hidden faults come out while implementing. Cleaning yourself your equipments shitsuke

Fix the place of items, tools as per frequency of use Seiri Seiton

Responsibility same from top to bottom Seiso Cleaning yourself your equipments

Evolve standard operating procedure & implement. Seiketsu Seiketsu

Multiple Choice Single Answer

Question Seiton means

Correct Answer Code Numbers to item as well as racks & drawers

Your Answer Code Numbers to item as well as racks & drawers

True/False

Question np chart unlike P chart records the 'number of defective' instead of "fraction or proportion of defectives".

Correct Answer True

Your Answer False

Multiple Choice Single Answer

Question One Green Belt may head a team of :-

Correct Answer 20 employees

Your Answer 20 employees

Select The Blank

Question ________ is the critical element of TQM.

Correct Answer Focus on customer

Your Answer Focus on customer

Multiple Choice Single Answer

Question Requirement of more machines, is an example of :-

Correct Answer Muda of overproduction

Your Answer Muda of overproduction

Multiple Choice Single Answer

Question Accountability means :-

Correct Answer Responsibility of Business Results

Your Answer Responsibility Execution or Action

Select The Blank

Question Benchmarking allows exchange of ________ between the benchmarking partners.

Correct Answer Information

Your Answer Information

Multiple Choice Multiple Answer

Question Actions that can be thought for the process having process capability is higher than specification tolerance are

Correct Answer 100 % inspection is required , Reduce variability , Possibility of squeezing tolerances

Your Answer 100 % inspection is required , Reduce variability

Multiple Choice Single Answer

Question To provide flexibility to supervisors in allocation of task, JIT emphasizes :-

Correct Answer Multiskilled operators

Your Answer Multiskilled operators

Multiple Choice Multiple Answer

Question The aim of education & training under TPM is :-

Correct Answer To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction

Your Answer To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction , To have multiskilled employees in all departments

Multiple Choice Multiple Answer

Question Typical examples of process benchmark are :-

Correct Answer Procurement procedures , Budgeting , Recruitment

Your Answer Procurement procedures , Budgeting , Recruitment

True/False

Question Along with problem solving tools experience and judgment is also used.

Correct Answer True

Your Answer True

Select The Blank

Question A 'Radar chart' is used to portray ________ strength or weakness of the activity.

Correct Answer Relative

Your Answer Relative

True/False

Question Exercise to identify MURA, MUDA & MURI is not helpful to identify problems.

Correct Answer False

Your Answer False

Select The Blank

Question In traditional purchasing ________ inventory is required.

Correct Answer Plenty of

Your Answer Minimum

Multiple Choice Single Answer

Question Control chart can be used as :-

Correct Answer Process monitoring tool

Your Answer Process monitoring tool

Multiple Choice Single Answer

Question Productivity improves by :-

Correct Answer Voluntary participants of everyone

Your Answer Voluntary participants of everyone

Multiple Choice Multiple Answer

Question Tools and techniques for six sigma are :-

Correct Answer Process mapping , FMEA , QFD

Your Answer Process mapping , FMEA , QFD

Select The Blank

Question World class benchmarking candidate in 'Quality' is ________.

Correct Answer Motorola

Your Answer Motorola

True/False

Question Seiso prevents the potential problems by discovering abnormalities while cleaning your own area.

Correct Answer True

Your Answer True

Select The Blank

Question ________ is an effect due to the muda of defect.

Correct Answer Wear & tear of parts while disassembling

Your Answer Wear & tear of parts while disassembling

Multiple Choice Single Answer

Question Quality circle should consist adequate experienced members between :-

Correct Answer 8 to 10

Your Answer 8 to 10

Select The Blank

Question In scatter diagram "________" relationship is said to exist when value of 'y' decreases as the value of 'x' increases.

Correct Answer Strong negative

Your Answer Strong negative

Multiple Choice Single Answer

Question POP is :-

Correct Answer Process Oriented Management

Your Answer Process Oriented Management

True/False

Question TQM improves the quality by improving processes.

Correct Answer True

Your Answer True

True/False

Question Generally time interval should be proportional to the average frequency of out of control conditions.

Correct Answer True

Your Answer False

Multiple Choice Multiple Answer

Question Problem solving tools used for Root cause analysis are :-

Correct Answer Check sheet , Pareto analysis , Fish bone analysis

Your Answer Check sheet , Pareto analysis , Fish bone analysis

Select The Blank

Question Good ________ is the asset to acquire the success of quality circle.

Correct Answer Teamwork

Your Answer Teamwork

Multiple Choice Multiple Answer

Question The results oriented efforts of the quality circle should also include :-

Correct Answer Efforts to avoid the problem permanently , Ultimate aim of the customers satisfaction , Attacking the real root causes & all possibilities

Your Answer Efforts to avoid the problem permanently , Ultimate aim of the customers satisfaction , Attacking the real root causes & all possibilities

True/False

Question Process capability index Cp is a measure of capability of the process to meet the specification limits.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question Histogram is an important diagnostic tool. Analysis of the histogram gives :-

Correct Answer It shows cause which affects the process , An idea of what is happening to the process , Whether the process is capable of meeting process or not i.e. around correct average & within specific limits

Your Answer It shows cause which affects the process , An idea of what is happening to the process , Whether the process is capable of meeting process or not i.e. around correct average & within specific limits

True/False

Question Any withdrawal without C-kanban is not permitted.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question During the steps of Deming cycle of PDCA what is important?

Correct Answer Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success

Your Answer Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success

Multiple Choice Single Answer

Question Discussion on people, problem & role play exercise helps to develop :-

Correct Answer Counseling skill

Your Answer Counseling skill

Match The Following

Question Correct Answer Your Answer

LCLnp n p - 3 ( sq.root( n p( 1- p ))) n p - 3 ( sq.root( n p( 1- p )))

UCLp p + 3 ( sq.root( p ( 1 - p ) / n )) p + 3 ( sq.root( p ( 1 - p ) / n ))

LCLp p - 3 ( sq.root( p ( 1- p ) / n)) p - 3 ( sq.root( p ( 1- p ) / n))

UCLnp n p + 3 ( sq.root( n p ( 1- p ))) n p + 3 ( sq.root( n p ( 1- p )))

Multiple Choice Single Answer

Question TPM implementation is done through:-

Correct Answer Small group

Your Answer Small group

Multiple Choice Single Answer

Question To hold the customer to do business with you :-

Correct Answer Reduce the amount of time, the customer spend till he receive service

Your Answer Increase the amount of time, the customer spend till he receive service

Multiple Choice Multiple Answer

Question During SMED implementation, primary study consists of :-

Correct Answer Equipment analysis , Setup change analysis , Preparation items (storage place , method) analysis

Your Answer Equipment analysis , Setup change analysis , Converting internal setup into external setup

True/False

Question Everyone in the team of quality should target his own benefits i.e. promotion, etc.

Correct Answer False

Your Answer False

Select The Blank

Question

Due to SMED, ________ time cuts down.

Correct Answer

Waiting

Your Answer

Operation

Multiple Choice Multiple Answer

Question

Actions that can be thought for the process having process capability is smaller than specification tolerance are:-

Correct Answer

Use of less precision machine , Possibility of squeezing tolerances , Reduction in inspection

Your Answer

Possibility of squeezing tolerances , Reduction in inspection , 100% inspection , Use of less precision machine

Multiple Choice Single Answer

Question

A control chart is also called as :-

Correct Answer

Run chart

Your Answer

Flow chart

Select The Blank

Question

Ideally the histogram will have a symmetrical ( i.e. also called as bell) shape tapering away on both sides from ________ value.

Correct Answer

Average

Your Answer

Maximum

Select The Blank

Question

Capability index Cp = ________

Correct Answer

Specification width/process width

Your Answer

Specification width/process width

Multiple Choice Single Answer

Question

Customer's return is an indicators of the MUDA of :-

Correct Answer

Defect

Your Answer

Defect

Multiple Choice Multiple Answer

Question

Customers complaints may be segregated by :-

Correct Answer

Nature of compliant i.e. defective product , Delayed delivery , Short/excess quantity

Your Answer

Nature of compliant i.e. defective product , Delayed delivery , Short/excess quantity , Payment problem

Select The Blank

Question

JIT helps to ________ the waste in the purchasing process.

Correct Answer

Eliminates

Your Answer

Eliminates

True/False

Question

Pie chart is also called as angular diagram.

Correct Answer

True

Your Answer

False

True/False

Question

Review is important step in problem solving.

Correct Answer

True

Your Answer

True

Select The Blank

Question

To assess effectiveness of training ________ is essential.

Correct Answer

Evaluation

Your Answer

Re training

Select The Blank

Question

Quality improvement team consists of departmental head with a chairperson who has easy access to the ________.

Correct Answer

Top management

Your Answer

Workmen

Multiple Choice Single Answer

Question

The area enclosed under normal distribution curve between mean +3standard deviation is :-

Correct Answer

0.9973

Your Answer

0.9545

Multiple Choice Single Answer

Question

In autonomus modules or cells, rate of production increases :-

Correct Answer

Number of operators increases

Your Answer

Number of operators increases

Multiple Choice Multiple Answer

Question

Histograms are useful to :-

Correct Answer

Measure the current pattern & extent of variation , Assess current conformance to specification & scope of improvement , Determine whether or not the process is in the state of control

Your Answer

Measure the current pattern & extent of variation , Assess current conformance to specification & scope of improvement , Determine whether or not the process is in the state of control , Do the analysis as per "parato diagram"

Multiple Choice Single Answer

Question

DOE stands for

Correct Answer

Design of Experiments

Your Answer

Degree of Evaluation

True/False

Question

Automation can correct the basic faults of a improper setup process.

Correct Answer

False

Your Answer

True

Multiple Choice Multiple Answer

Question

Limitation of quality circles are :-

Correct Answer

Problems headed by worker group must be simple & within their limit , Unions in India are reluctant , Management is also not open for union

Your Answer

Problems headed by worker group must be simple & within their limit , Unions in India are reluctant , Management is also not open for union , Worker attitude only for financial benefit

True/False

Question

Kanban signals are required when assembly work, subassembly work and manufacturing at parts is carried out at different locations.

Correct Answer

True

Your Answer

True

True/False

Question

Safety, hygiene and environment control is one of the pillar of TPM.

Correct Answer

True

Your Answer

True

Multiple Choice Multiple Answer

Question

During the steps of Deming cycle of PDCA what is important?

Correct Answer

Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success

Your Answer

Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success , Make your own methods for individual success

Multiple Choice Multiple Answer

Question

Initial list of prospective partners can be drawn on feedback information gathered from :-

Correct Answer

Winners of excellence award , Top rated companies in industry survey , Consultant

Your Answer

Winners of excellence award , Top rated companies in industry survey , Consultant , Employees

Multiple Choice Single Answer

Question

For customer satisfaction, checking point will be :-

Correct Answer

Obtaining feedback from concerned department

Your Answer

Obtaining feedback from concerned department

True/False

Question

Graph is a tabulated representation of the data which is easily understandable at a glance.

Correct Answer

False

Your Answer

True

Multiple Choice Multiple Answer

Question

Examples of Muda are :-

Correct Answer

Muda of over production , Muda of stock , Muda of defeat

Your Answer

Muda of over production , Muda of stock , Muda of defeat , Muda of competition

Multiple Choice Multiple Answer

Question

Causes of Muda of transport are :-

Correct Answer

Faulty layout , Over production

Your Answer

Faulty layout , Over production , Proper material handling equipment , Low rejection / rework

True/False

Question

Process capability refers to ability of the process to meet the design specification for a product or a service.

Correct Answer

True

Your Answer

True

Select The Blank

Question

________ is the root cause of the problems.

Correct Answer

Variation

Your Answer

Duplicating

Multiple Choice Single Answer

Question

Seiri means :-

Correct Answer

Destroying unwanted items after classifying the necessity

Your Answer

Destroying unwanted items after classifying the necessity

Select The Blank

Question

Poka Yoke is ________.

Correct Answer

Simple technique

Your Answer

Simple technique

Multiple Choice Single Answer

Question

Kaizen process is built on PDCA cycle, where P represents :-

Correct Answer

PLAN

Your Answer

PLAN

Multiple Choice Single Answer

Question

For normal distribution curve, skewness & kurtosis are :-

Correct Answer

Zero

Your Answer

One

Multiple Choice Single Answer

Question

"Cause & effect" diagram was developed by :-

Correct Answer

DR.Kaoru Ishikawa

Your Answer

DR.Kaoru Ishikawa

Multiple Choice Single Answer

Question

The concept of quality circle was mooted by :-

Correct Answer

Prof. Kaoishikawa

Your Answer

Japanese unit of scientist & engineers(JVSE)

True/False

Question

Seiso prevents the potential problems by discovering abnormalities while cleaning your own area.

Correct Answer

True

Your Answer

True

Match The Following

Question

Correct Answer

Your Answer

Kanban

Pull system

Statistical process control

Work standards

Best way of doing job

Best way of doing job

TPM

Reducing breakdown of machines

Reducing breakdown of machines

JIT

Waste elimination

Waste elimination

Select The Blank

Question

Basic objective of control chart is to ________ the variation due to chance & assignable cause.

Correct Answer

Separate out

Your Answer

Separate out

Multiple Choice Multiple Answer

Question

Benefits from SMED are :-

Correct Answer

Reduce work in process , Better average daily production , Increase capacity

Your Answer

Reduce work in process , Better average daily production , Increase capacity , Reduce productivity

Multiple Choice Multiple Answer

Question

Quality problems may be segregated by & regrouped by :-

Correct Answer

Machines , Workers , Materials

Your Answer

Machines , Workers , Materials , Suggestion

Select The Blank

Question

Histogram is a diagrammatic presentation of the ________ distribution of characteristics such as strength, diameter, etc.

Correct Answer

Frequency

Your Answer

Frequency

True/False

Question

A radar chart is combination of a circle & line graph

Correct Answer

True

Your Answer

False

Select The Blank

Question

Kaizen is ________ supported process.

Correct Answer

Management

Your Answer

Customer

Multiple Choice Single Answer

Question

Theoretically, the normal curve can extend :-

Correct Answer

From - Infinity to + Infinity

Your Answer

From 0 to+ infinity

Match The Following

Question

Correct Answer

Your Answer

Control chart can be used

As process monitoring tool

Stability of the process

Control chart is a graphical method of checking

Stability of the process

For quality monitoring

Control chart can be used to determine

How much variability in the process is due to random causes & how much is due to assignable causes

How much variability in the process is due to random causes & how much is due to assignable causes

Control chart is a chart with UCL & LCL placed

At 3 Sigma distance on either side of the process average

At 6 Sigma distance on either side of the process average

Multiple Choice Multiple Answer

Question

Few main steps to construct a Histogram after deciding classes, class width & class boundaries are :-

Correct Answer

Compute mid-point of the class (cell) & fill up the tally sheet determining the cell or class into which each value falls , Count the tally marks i.e. frequency in each class & construct a histogram by plotting a bar graph for each class , Analyze & conclude whether process is is meeting the requirement or not & take connective actions if needed.

Your Answer

Compute mid-point of the class (cell) & fill up the tally sheet determining the cell or class into which each value falls , Count the tally marks i.e. frequency in each class & construct a histogram by plotting a bar graph for each class , Analyze & conclude whether process is is meeting the requirement or not & take connective actions if needed. , Do the Parato analysis as per 80%=20% rule

True/False

Question

Exercise to identify MURA, MUDA & MURI is not helpful to identify problems.

Correct Answer

False

Your Answer

False

Multiple Choice Multiple Answer

Question

Few steps to construct a flow chart are :-

Correct Answer

Decide on the objective of flowchart & define boundaries of the process , Identify steps in the process & construct a draft of the flowchart , Review the draft & connect the changes as per review & name it & put the data & use it as 'Record'

True/False

Question Performance benchmarking does not involves comparison of financial ratios at the aggregate level.

Correct Answer False

Your Answer False

Multiple Choice Single Answer

Question Setup time includes :-

Correct Answer Internal setup time & External setup time

Your Answer Internal setup time & External setup time

Multiple Choice Single Answer

Question Participants of the groups for quality circles should be decided by :-

Correct Answer Employees coming together by their own enthusiasm

Your Answer Employees coming together by their own enthusiasm

Multiple Choice Single Answer

Question Check sheet are also used as :-

Correct Answer Data gathering & interpretation tool

Your Answer Data gathering & interpretation tool

Multiple Choice Single Answer

Question SMED means :-

Correct Answer Single minute exchange of dies

Your Answer Single minute exchange of dies

Match The Following

Question Correct Answer Your Answer

Productivity performance measurement Turnover employee Cost of quality

Financial performance measurement Sales of the months Sales of the months

Customer satisfaction measurement Customer complaints per period Customer complaints per period

Staff attitude measurement Employee satisfaction index Employee satisfaction index

Select The Blank

Question ________ is an effect due to the muda of defect.

Correct Answer Wear & tear of parts while disassembling

Your Answer Poor production planning & control

Select The Blank

Question If some defective parts are discovered by the subsequent process they should be returned to the ________ to prevent reoccurrence.

Correct Answer Preceding process

Your Answer Return to stores

Multiple Choice Multiple Answer

Question The results oriented efforts of the quality circle should also include :-

Correct Answer Efforts to avoid the problem permanently , Ultimate aim of the customers satisfaction , Attacking the real root causes & all possibilities

Your Answer Efforts to avoid the problem permanently , Publication or advertisement of your contribution , Attacking the real root causes & all possibilities

Match The Following

Question Correct Answer Your Answer

Parato diagram always indicates Magnitude of defects Philosophy of 20% of the activity causes 80% of the effect

Parato analysis underlines & operates on Philosophy of "vital few:trivial many" Philosophy of "vital few:trivial many"

Parato analysis is technique of identifying vital causes by Arranging data according to the descending order of their frequency of occurrence Arranging data according to the descending order of their frequency of occurrence

Parato diagram is a Bar graph with height or value drawn by Arranging data in descending order Magnitude of defects

Multiple Choice Multiple Answer

Question Few steps in construction in Radar chart are :-

Correct Answer Brainstorming to enlist characteristics which require to be evaluated & draw the circle & divide it into 'slices' equal to number of characteristics , The first slice begins at 12 noon. Then draw vertical line & calibrate it equal to the number of levels required , Draw concentric circles from each gradiation using 'o' point as centre

Your Answer Brainstorming to enlist characteristics which require to be evaluated & draw the circle & divide it into 'slices' equal to number of characteristics , The first slice begins at 12 noon. Then draw vertical line & calibrate it equal to the number of levels required , Draw concentric circles from each gradiation using 'o' point as centre

Select The Blank

Question 5 S audit result is discussed in ________ meeting.

Correct Answer Monthly

Your Answer Monthly

True/False

Question Fishbone analysis is used both in analysis & planning.

Correct Answer True

Your Answer False

Multiple Choice Single Answer

Question One Green Belt may head a team of :-

Correct Answer 20 employees

Your Answer 20 employees

Multiple Choice Multiple Answer

Question Role of champions are :-

Correct Answer Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects

Your Answer Monitor progress of six sigma projects , Approve six sigma projects , Remove road block in the path of six sigma implementation

Multiple Choice Multiple Answer

Question To draw control charts, sample must be representative of homogeneous segment of production for which :-

Correct Answer The items of the sample should be from the same machine setting , The items should be of the same batch , Items should be made from the same raw material batch

Your Answer The items of the sample should be from the same machine setting , The items should be of the same batch , Items should be made from the same raw material batch

Multiple Choice Single Answer

Question Failure mode and effect analysis (FMEA) establish

Correct Answer Process failure and minimize frequency

Your Answer Process failure and minimize frequency

Multiple Choice Multiple Answer

Question What are the steps in deciding the benchmarking partner?

Correct Answer Decide level of benchmarking , List down a few prospective candidates of partnership , Collect information of short listed partners

Your Answer Decide level of benchmarking , List down a few prospective candidates of partnership , Collect information of short listed partners

Multiple Choice Single Answer

Question One Master Black Belt may head a team of :-

Correct Answer 15-20 Black Belts

Your Answer 15-20 Black Belts

Multiple Choice Single Answer

Question Competitive benchmarking involves identifying key competitive product, services or processes & comparing with those of :-

Correct Answer Main competitor

Your Answer Main competitor

Multiple Choice Single Answer

Question Implication of Quality problem is:-

Correct Answer Gap in performance

Your Answer Gap in performance

Select The Blank

Question Number of defects in an individual component, like gear, shaft, wheel etc can be monitored through ________ type of control chart.

Correct Answer c-chart

Your Answer c-chart

True/False

Question Non-availability of files /document in time is a problem to be addressed by office TPM.

Correct Answer True

Your Answer True

Multiple Choice Single Answer

Question Check sheet is easy to use because it is :-

Correct Answer Simplest tool

Your Answer Simplest tool

Multiple Choice Single Answer

Question Benchmarking helps to identify the gap between the current performance of the organization and the :-

Correct Answer Performance of the best organization

Your Answer Performance of the best organization

True/False

Question Flow chart is pictorial representation of the steps in production control.

Correct Answer False

Your Answer True

Multiple Choice Multiple Answer

Question Breakdown problem may be stratified by :-

Correct Answer Sections , Machines , Type of breakdown (e.g mech. Or electrical)

Your Answer Sections , Machines , Type of breakdown (e.g mech. Or electrical)

Select The Blank

Question A control chart to exhibit counted data on number of defect is called ________.

Correct Answer c-chart

Your Answer c-chart

Select The Blank

Question Procedure for implementation of TPM consists of ________ numbers of steps.

Correct Answer 12

Your Answer 8

Select The Blank

Question Capability index Cp = ________

Correct Answer Specification width/process width

Your Answer Specification width/process width

Multiple Choice Single Answer

Question Pareto's analysis underlines & operates philosophy of :-

Correct Answer Vital few = trivial many

Your Answer Vital few = trivial many

True/False

Question Kanban signals are required when assembly work, subassembly work and manufacturing at parts is carried out at different locations.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question To reduce clamping & declamping time, following actions are desirable :-

Correct Answer Standardize clamping bolts / screws , Cut off unnecessary threads , Use quick clamping device

Your Answer Standardize clamping bolts / screws , Cut off unnecessary threads , Use quick clamping device

Select The Blank

Question Benchmarking allows exchange of ________ between the benchmarking partners.

Correct Answer Information

Your Answer Information

Multiple Choice Multiple Answer

Question TQM can never flourish if the staff are:-

Correct Answer Worried about losing jobs , Afraid of being reprimanded if there are mistakes , Scared of their bosses

Your Answer Worried about losing jobs , Afraid of being reprimanded if there are mistakes , Scared of their bosses

True/False

Question In bar graph each bar is of same height.

Correct Answer False

Your Answer False

Multiple Choice Multiple Answer

Question During SMED implementation, primary study consists of :-

Correct Answer Equipment analysis , Setup change analysis , Preparation items (storage place , method) analysis

Your Answer Equipment analysis , Setup change analysis , Preparation items (storage place , method) analysis

True/False

Question Daily work management can also be extended to non manufacturing areas like procurement, QA, HRD etc.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question Types of Poka-Yoke are :-

Correct Answer Prevention type Poka-Yoke , Detection type Poka-Yoke

Your Answer Prevention type Poka-Yoke , Detection type Poka-Yoke

Multiple Choice Single Answer

Question Quality problem solving tool is used to :-

Correct Answer Improve quality

Your Answer Save time

True/False

Question Along with problem solving tools experience and judgment is also used.

Correct Answer True

Your Answer False

Select The Blank

Question JIT advocates the philosophy at elimination of waste from system which occurs due to ________.

Correct Answer Over Production

Your Answer Over Production

True/False

Question Without measuring initial performance, target can't be set.

Correct Answer True

Your Answer False

Multiple Choice Multiple Answer

Question An erratic patterns falling above & below the control limits indicates :-

Correct Answer Defect in materials , Frequent adjustment of machines , Poorly trained operators

Your Answer Defect in materials , Frequent adjustment of machines , Poorly trained operators

True/False

Question Sample size for the construction of p-chart are larger than X bar-R chart.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question Histogram is an important diagnostic tool. Analysis of the histogram gives :-

Correct Answer It shows cause which affects the process , An idea of what is happening to the process , Whether the process is capable of meeting process or not i.e. around correct average & within specific limits

Your Answer An idea of what is happening to the process , Whether the process is capable of meeting process or not i.e. around correct average & within specific limits , A bird's eye view of the variation

Multiple Choice Single Answer

Question Productivity improves by :-

Correct Answer Voluntary participants of everyone

Your Answer Voluntary participants of everyone

LIST OF ATTEMPTED QUESTIONS AND ANSWERS

Select The Blank

Question ________ is management skill.

Correct Answer Delegation

Your Answer Delegation

Multiple Choice Multiple Answer

Question While preparing scatter diagram following precautions are to be taken :-

Correct Answer Data should be properly stratified & should be collected for full range , Scale selected should be right to avoid wrong conclusions , Data should be free from bias or undue importance

Your Answer Data should be properly stratified & should be collected for full range

True/False

Question In cellular manufacturing system cell may consist of a single machine or more than one machine arranged in line.

Correct Answer True

Your Answer True

Multiple Choice Single Answer

Question Check sheet is easy to use because it is :-

Correct Answer Simplest tool

Your Answer Simplest tool

True/False

Question Kanban signals are required when assembly work, subassembly work and manufacturing at parts is carried out at different locations.

Correct Answer True

Your Answer True

Multiple Choice Single Answer

Question Histogram always indicates :-

Correct Answer Only height

Your Answer Only height

Multiple Choice Single Answer

Question Flow charts are drawn to document a process by charting the task performed and :-

Correct Answer The sequence in which tasks are performed

Your Answer The sequence in which tasks are performed

Multiple Choice Multiple Answer

Question Best practices for standardization in implementing Seiketsu are :-

Correct Answer Create as many visual control systems as possible , Use colour code system for easy control , Fix one colour (e.g. Red) for danger zones/out of controls

Your Answer Create as many visual control systems as possible , Use colour code system for easy control , Display warning notices

Multiple Choice Single Answer

Question Empowerment means making best use of the firm's most valuable resource, namely:-

Correct Answer Human

Your Answer Human

Multiple Choice Multiple Answer

Question Process can be made capable by :-

Correct Answer Examine possibility of relaxing specification , Reducing process variability , Bringing target & average to fall at the same point

Your Answer Reducing process variability , Bringing target & average to fall at the same point , Examine possibility of relaxing specification

Multiple Choice Multiple Answer

Question Role of champions are :-

Correct Answer Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects

Your Answer Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects

Multiple Choice Single Answer

Question A workshop is to be treated as :-

Correct Answer Place where one's creativity can be applied

Your Answer Place of maximum physical labour

Select The Blank

Question By improving layout MUDA, due to ________ can be eliminated.

Correct Answer Motion

Your Answer Over production

Multiple Choice Multiple Answer

Question Remedial actions for error of misunderstanding is :-

Correct Answer Training , Checking in advance , Standardizing work procedures

Your Answer Training , Checking in advance , Standardizing work procedures

Multiple Choice Single Answer

Question JIT manufacturing emphasizes workplace improvement through :-

Correct Answer 5 'S'

Your Answer 5 'S'

True/False

Question Without review PDCA cycle not completed.

Correct Answer True

Your Answer True

Select The Blank

Question To eliminate muda of processing, ________ exercise is essential.

Correct Answer ECRS

Your Answer ECRS

True/False

Question Control limits of control charts should be revised from time to time as additional data is accumulated.

Correct Answer True

Your Answer True

Select The Blank

Question ________ participants in monthly meeting(MRM)

Correct Answer GM, operation heads, corporate functional heads

Your Answer GM, operation heads, corporate functional heads

Select The Blank

Question Suppliers may________ their prices to cover for cost of delivery, small production run etc.

Correct Answer Raise

Your Answer Raise

True/False

Question Create as many visual controls as possible to achieve visual management is the principle of "Shitsuke"

Correct Answer True

Your Answer False

True/False

Question Flow charts are used to train new employees by providing documented description of the task involved.

Correct Answer True

Your Answer True

Select The Blank

Question Poka-Yoke devices under category use ________ to distinguish between similar parts which may be assembled in wrong position.

Correct Answer Color coding

Your Answer Color coding

Multiple Choice Single Answer

Question Quality problem solving tool is used to :-

Correct Answer Improve quality

Your Answer Improve quality

Match The Following

Question Correct Answer Your Answer

Any thing misplaced should be visual immediately Seiketsu Display Colour codes meanings

Unrepairable tool or equipments To be scrapped under Seiri To be scrapped under Seiri

Colour coding essential throughout but Display Colour codes meanings Colour codes as per departments

Surprise Audit any time should shout consistent good housekeeping Shitsuke for maintenance of 4-S Seiketsu

Multiple Choice Single Answer

Question 5-S technique is useful to:

Correct Answer To all places including homes

Your Answer To all places including homes

Multiple Choice Single Answer

Question Zero loss concept means :-

Correct Answer Zero accident, zero defect, zero breakdown

Your Answer Zero accident, zero defect, zero breakdown

Select The Blank

Question Kaizen is ________ supported process.

Correct Answer Management

Your Answer Management

True/False

Question By cutting the cost of quality, profitability decreases.

Correct Answer False

Your Answer False

Multiple Choice Single Answer

Question The area enclosed under normal distribution curve between mean +3standard deviation is :-

Correct Answer 0.9973

Your Answer 0.9973

Select The Blank

Question Poka Yoke is ________.

Correct Answer Simple technique

Your Answer Simple technique

Multiple Choice Single Answer

Question The JIT Philosophy recommends attainment of flexibility by :-

Correct Answer Contracting all lead times

Your Answer Contracting all lead times

Multiple Choice Multiple Answer

Question Causes of Muda of transport are :-

Correct Answer Faulty layout , Over production

Your Answer Faulty layout , Over production

Multiple Choice Multiple Answer

Question For the presentation of the quality circle project what is required is :-

Correct Answer Presentation skills , Graphical data , Progressive efforts of the team work

Your Answer Presentation skills , Graphical data

Select The Blank

Question ________ is responsible for effective implementation of action plan's under TPM.

Correct Answer Steering committee

Your Answer Steering committee

Match The Following

Question Correct Answer Your Answer

4 th level in six sigma organization Green Belts Green Belts

1 st level in six sigma organization Champions Champions

2 nd level in six sigma organization Master Black Belts Master Black Belts

3 rd level in six sigma organization Black Belts Black Belts

Multiple Choice Multiple Answer

Question Benefits of TQM are :-

Correct Answer Greater customer satisfaction , Lower manufacturing cost

Your Answer Greater customer satisfaction , Lower manufacturing cost

Multiple Choice Single Answer

Question Vilfredo Pareto had discovered a universal law as :-

Correct Answer "around 20% of the activity causes 80% of the effect"

Your Answer "around 20% of the activity causes 80% of the effect"

Multiple Choice Multiple Answer

Question Implementation of TPM in Indian industries is difficult due to :-

Correct Answer Lack of knowledge of the TPM , Resistance to change , Fear to loss of job

Your Answer Lack of knowledge of the TPM , Resistance to change , Fear to loss of job

Multiple Choice Multiple Answer

Question Some steps for stratification are :-

Correct Answer Define the problem & identify the stratification variables , Sort out data into categories & summarise information in each category , Present the information in graphical form & study, decide if further stratification is required?

Your Answer Define the problem & identify the stratification variables , Sort out data into categories & summarise information in each category , Present the information in graphical form & study, decide if further stratification is required?

Select The Blank

Question Each quality characteristic has permitted variation & is equal to ________.

Correct Answer USL - LSL

Your Answer USL - LSL

Select The Blank

Question Flow chart helps to provide clarity of the ________ without visiting actual spot.

Correct Answer Process

Your Answer Process

True/False

Question Automation can correct the basic faults of a improper setup process.

Correct Answer False

Your Answer True

Multiple Choice Single Answer

Question In problem solving the best alternative is that :-

Correct Answer Which best meets the criteria

Your Answer Which best meets the criteria

True/False

Question Benefits of DWN is faster response to customer needs.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question Types of Poka-Yoke are :-

Correct Answer Prevention type Poka-Yoke , Detection type Poka-Yoke

Your Answer Prevention type Poka-Yoke , Detection type Poka-Yoke

True/False

Question Daily work management can also be extended to non manufacturing areas like procurement, QA, HRD etc.

Correct ans : true

Multiple Choice Single Answer

Question 5-S technique is useful to:

Correct Answer To all places including homes

Your Answer To all places including homes

Multiple Choice Single Answer

Question Empowerment means making best use of the firm's most valuable resource, namely:-

Correct Answer Human

Your Answer Human

Select The Blank

Question Number of defects in an individual component, like gear, shaft, wheel etc can be monitored through ________ type of control chart.

Correct Answer c-chart

Your Answer c-chart

Multiple Choice Single Answer

Question TQM is a way to improve quality of product and service :-

Correct Answer Continuously

Your Answer Continuously

Multiple Choice Multiple Answer

Question Best practices for standardization in implementing Seiketsu are :-

Correct Answer Create as many visual control systems as possible , Use colour code system for easy control , Fix one colour (e.g. Red) for danger zones/out of controls

Your Answer Create as many visual control systems as possible , Use colour code system for easy control , Display warning notices

True/False

Question JIT is not possible for each and every item held as inventory

Correct Answer True

Your Answer False

True/False

Question Customer wise outstanding is discussed in daily work management meeting by operations head.

Correct Answer False

Your Answer False

Select The Blank

Question Poka-Yoke devices under category 'locating pins' to eliminate cause of ________

Correct Answer Incorrect positioning

Your Answer Incorrect positioning

Multiple Choice Single Answer

Question Customer's return is an indicators of the MUDA of :-

Correct Answer Defect

Your Answer Defect

Match The Following

Question Correct Answer Your Answer

Evolve standard operating procedure & implement. Seiketsu Seiketsu

Hidden faults come out while implementing. Cleaning yourself your equipments Seiso

Fix the place of items, tools as per frequency of use Seiri Seiton

Responsibility same from top to bottom Seiso shitsuke

Multiple Choice Single Answer

Question Accountability means :-

Correct Answer Responsibility of Business Results

Your Answer Responsibility Execution or Action

Multiple Choice Single Answer

Question Quality problem solving tool is used to :-

Correct Answer Improve quality

Your Answer Improve quality

True/False

Question Performance benchmarking does not involves comparison of financial ratios at the aggregate level.

Correct Answer False

Your Answer False

Multiple Choice Single Answer

Question Competitive benchmarking is usually conducted :-

Correct Answer Through third party research

Your Answer Through third party research

Multiple Choice Single Answer

Question Small groups forming a circle should consist of :-

Correct Answer Employees of different department related to the problem

Your Answer Employees of different department related to the problem

True/False

Question In cellular manufacturing system cell may consist of a single machine or more than one machine arranged in line.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question Histograms are useful to :-

Correct Answer Measure the current pattern & extent of variation , Assess current conformance to specification & scope of improvement , Determine whether or not the process is in the state of control

Your Answer Measure the current pattern & extent of variation , Assess current conformance to specification & scope of improvement , Determine whether or not the process is in the state of control

True/False

Question Non-availability of files /document in time is a problem to be addressed by office TPM.

Correct Answer True

Your Answer True

Select The Blank

Question A control chart to exhibit counted data on number of defect is called ________.

Correct Answer c-chart

Your Answer c-chart

True/False

Question Fishbone analysis is used both in analysis & planning.

Correct Answer True

Your Answer True

Select The Blank

Question Inspection activity for semi finished & finished component should be ________ to reduce muda of transport .

Correct Answer Decentralized

Your Answer Decentralized

Multiple Choice Multiple Answer

Question Scatter diagram is used :-

Correct Answer To discover relationship between two associated sets of data , To display the relationship between two variables , To confirm anticipated relationship between two variables / associated sets of data

Your Answer To discover relationship between two associated sets of data , To display the relationship between two variables , To confirm anticipated relationship between two variables / associated sets of data

Select The Blank

Question U shape arrangement of layout provides the operator ________ degree of mobility.

Correct Answer 360

Your Answer 360

True/False

Question Chance causes can not be identified.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question During the steps of Deming cycle of PDCA what is important?

Correct Answer Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success

Your Answer Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success

Multiple Choice Multiple Answer

Question Benefits of Quality maintenance are :-

Correct Answer Reduction in customer quality complaints , Reduction in inspection time

Your Answer Reduction in customer quality complaints , Reduction in inspection time

Multiple Choice Multiple Answer

Question Causes of Muda of transport are :-

Correct Answer Faulty layout , Over production

Your Answer Faulty layout , Over production

Multiple Choice Multiple Answer

Question Types of Poka-Yoke are :-

Correct Answer Prevention type Poka-Yoke , Detection type Poka-Yoke

Your Answer Prevention type Poka-Yoke , Detection type Poka-Yoke , Standards type Poka-Yoke

Multiple Choice Single Answer

Question Pie chart is also called as :-

Correct Answer Angular diagram

Your Answer Angular diagram

Multiple Choice Multiple Answer

Question The aim of education & training under TPM is :-

Correct Answer To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction

Your Answer To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction , To have multiskilled employees in all departments

Multiple Choice Multiple Answer

Question Material Supply on DSL basis helps :-

Correct Answer To eliminate handling , To reduce transporting , To reduce inspection

Your Answer To eliminate handling , To reduce transporting , To reduce inspection

Select The Blank

Question Poka Yoke designed to help operators to know immediately ________ of the defeat called detection type Poka-Yoke.

Correct Answer On occurrence

Your Answer On occurrence

Multiple Choice Multiple Answer

Question Typical examples of process benchmark are :-

Correct Answer Procurement procedures , Budgeting , Recruitment

Your Answer Procurement procedures , Budgeting , Recruitment

Multiple Choice Single Answer

Question The area enclosed under normal distribution curve between mean +2standard deviation is :-

Correct Answer 0.9545

Your Answer 1

True/False

Question Daily work management can also be extended to non manufacturing areas like procurement, QA, HRD etc.

Correct Answer True

Your Answer True

Match The Following

Question Correct Answer Your Answer

4 th level in six sigma organization Green Belts Green Belts

1 st level in six sigma organization Champions Champions

2 nd level in six sigma organization Master Black Belts Master Black Belts

3 rd level in six sigma organization Black Belts Black Belts

Select The Blank

Question ________ PDCA cycle is the systematic approach towards meeting the target.

Correct Answer Kaoishikawa

Your Answer Deming

Select The Blank

Question ________is serve as a stepping stone to TQM

Correct Answer ISO-9000 quality standard

Your Answer TPM

Select The Blank

Question Histogram is a diagrammatic presentation of the ________ distribution of characteristics such as strength, diameter, etc.

Correct Answer Frequency

Your Answer Frequency

Multiple Choice Single Answer

Question Through continuous improvement in the process & procedures, kobetsu-kaizen is continuously improve utilization of :-

Correct Answer Worker, equipment & material

Your Answer Worker, equipment & material

Multiple Choice Single Answer

Question Frequencies, values, tabulated in the frequency table, can be represented pictorially in the form of bar graph & this graph of frequency is called as :-

Correct Answer Histogram

Your Answer Histogram

Multiple Choice Multiple Answer

Question Muda of waiting is due to :-

Correct Answer Interrupted flow of work , Delay in movement of raw material from stores

Your Answer Interrupted flow of work , Delay in movement of raw material from stores

Select The Blank

Question CFT ( cross functional team ) consisting of ________

Correct Answer Operators, supervisors from different departments

Your Answer Operators, supervisors from different departments

Select The Blank

Question In PDCA cycle for benchmarking 'Identification of performance gap' is done in ________.

Correct Answer Checking

Your Answer Checking

Multiple Choice Multiple Answer

Question Management skill includes :-

Correct Answer Leadership , Motivation , Performance appraisals

Your Answer Leadership , Motivation

Multiple Choice Single Answer

Question Zero loss concept means :-

Correct Answer Zero accident, zero defect, zero breakdown

Your Answer Zero accident, zero defect, zero breakdown

True/False

Question Flow charts are drawn to identify deviations by observing actual & comparing with running process.

Correct Answer False

Your Answer False

LIST OF ATTEMPTED QUESTIONS AND ANSWERS

Select The Blank

Question Seiketsu is to ensure that ________ of first three 'S' i.e. Seiri, Seiton & Seiso.

Correct Answer Implementation

Your Answer Implementation

True/False

Question Benefits of DWN is faster response to customer needs.

Correct Answer True

Your Answer True

Multiple Choice Single Answer

Question Recording of the entire setup operators focusing on hand, eye and body movements of the person doing the setting is done through :-

Correct Answer Video recording

Your Answer Video recording

Multiple Choice Multiple Answer

Question During SMED implementation, primary study consists of :-

Correct Answer Equipment analysis , Setup change analysis , Preparation items (storage place , method) analysis

Your Answer Equipment analysis , Setup change analysis , Preparation items (storage place , method) analysis

Select The Blank

Question Ideally the histogram will have a symmetrical ( i.e. also called as bell) shape tapering away on both sides from ________ value.

Correct Answer Average

Your Answer Average

Select The Blank

Question ________ is the critical element of TQM.

Correct Answer Focus on customer

Your Answer Focus on customer

Multiple Choice Multiple Answer

Question Role of champions are :-

Correct Answer Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects

Your Answer Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects

Multiple Choice Multiple Answer

Question For 'Control on PPM and rework level;, checking points' will be :-

Correct Answer PPM level , Initiate corrective actions on rejection/rework , Initiate preventive action on rejection / rework

Your Answer PPM level , Initiate corrective actions on rejection/rework , Initiate preventive action on rejection / rework

Multiple Choice Single Answer

Question POP is :-

Correct Answer Process Oriented Management

Your Answer Process Oriented Management

True/False

Question TQM improves the quality by improving processes.

Correct Answer True

Your Answer True

True/False

Question Review is important step in problem solving.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question After finding out the solution & working on it, the equally important job is :-

Correct Answer Prepare for the presentation of your work , Explain the progress by presentation to steering committee , Convince committee for financial help for running the project

Your Answer Prepare for the presentation of your work , Explain the progress by presentation to steering committee , Convince committee for financial help for running the project

Match The Following

Question Correct Answer Your Answer

In scatter diagram, the strength of relationship can be determined By "correlation coefficient" By "correlation coefficient"

The scatter diagram provides the technique to establish The possible relationship between a pair of variables The possible relationship between a pair of variables

The scatter diagram displays The pair of data as a cloud of points The pair of data as a cloud of points

The scatter is also known as Correlation diagram Correlation diagram

True/False

Question In single card kanban system production greater than quantity withdrawn is permitted.

Correct Answer False

Your Answer False

Select The Blank

Question ________ is the root cause of the problems.

Correct Answer Variation

Your Answer Variation

Multiple Choice Single Answer

Question While assessing the current status during problem solving Go to Gamba and look at gembustu is :-

Correct Answer Essential

Your Answer Essential depends upon situation

Multiple Choice Multiple Answer

Question In absence of P-kanban the workman may :-

Correct Answer Carry out machine clean up , Work on improvement project. , Receive training

Your Answer Carry out machine clean up , Work on improvement project.

Multiple Choice Single Answer

Question The concept of quality circle was mooted by :-

Correct Answer Prof. Kaoishikawa

Your Answer Prof. Kaoishikawa

Select The Blank

Question ________ helps to generate creative ideas .

Correct Answer Brainstorming

Your Answer Brainstorming

Multiple Choice Single Answer

Question For small batch quality production, number of setups :-

Correct Answer Increases

Your Answer Increases

True/False

Question Process capability refers to ability of the process to meet the design specification for a product or a service.

Correct Answer True

Your Answer True

True/False

Question Kaizen looks at process as a part of quality & quantity as a part of process

Correct Answer False

Your Answer True

Select The Blank

Question ________ participants in monthly meeting(MRM)

Correct Answer GM, operation heads, corporate functional heads

Your Answer Department heads & supervisors

Multiple Choice Multiple Answer

Question Examples of Muda of defects are :-

Correct Answer Customer complaints , Poor material yield , Rejection and rework

Your Answer Customer complaints , Poor material yield , Rejection and rework

Multiple Choice Single Answer

Question Vilfredo Pareto had discovered a universal law as :-

Correct Answer "around 20% of the activity causes 80% of the effect"

Your Answer "around 20% of the activity causes 80% of the effect"

Multiple Choice Multiple Answer

Question Benefits from the standardized containers are

Correct Answer Minimization of transit damages , Ease in verification of quantity of parts , Automatic signal to supplier to replenish stock

Your Answer Minimization of transit damages , Ease in verification of quantity of parts , Automatic signal to supplier to replenish stock

True/False

Question TQM organizations also harness the goodwill and interest of the family members of the employees.

Correct Answer True

Your Answer True

Select The Blank

Question Technique involved in listing of setup task, establishing technological relationship between tasks, drawing arrow diagram is called as ________.

Correct Answer Network diagram

Your Answer Flow chart

Multiple Choice Multiple Answer

Question Kanban System may be :-

Correct Answer Single card kanban system , Double card kanban system

Your Answer Single card kanban system , Double card kanban system

Multiple Choice Single Answer

Question Bulk production, to reduce setup time is an example of :-

Correct Answer Over production

Your Answer Machine utilization

Multiple Choice Single Answer

Question SWOT analysis is an important step in :-

Correct Answer Deciding what to benchmark

Your Answer Deciding what to benchmark

Multiple Choice Multiple Answer

Question Remedial actions for error of misunderstanding is :-

Correct Answer Training , Checking in advance , Standardizing work procedures

Your Answer Training , Checking in advance , Standardizing work procedures

Select The Blank

Question ________ is a must in meeting of quality circles.

Correct Answer Brainstorming

Your Answer Brainstorming

Multiple Choice Single Answer

Question The Steering committee as apex body should be :-

Correct Answer Only one for all the groups in organization

Your Answer Only one for all the groups in organization

Multiple Choice Single Answer

Question Muda of transport can be eliminated significantly by :-

Correct Answer Self inspection by suppliers & operators

Your Answer Self inspection by suppliers & operators

Select The Blank

Question A histogram is a graphical display of distribution of measurements & reveals the amounts of ________ within the process.

Correct Answer Variation

Your Answer Variation

Multiple Choice Single Answer

Question Statistical process control is application of statistical technique to control :-

Correct Answer Process

Your Answer Process

Multiple Choice Single Answer

Question In India quality circle was first launched by :-

Correct Answer Hyderabad unit of BHEL

Your Answer Hyderabad unit of BHEL

True/False

Question A control chart is a chart with UCL & LCL placed at 6 Sigma distance on either side of the process average.

Correct Answer False

Your Answer False

True/False

Question Control limits of control charts should be revised from time to time as additional data is accumulated.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question Examples of Muda of motion are :-

Correct Answer Lifting objects , Walking to reach object , Searching for object

Your Answer Lifting objects , Walking to reach object , Searching for object

True/False

Question Kanban signals are required when assembly work, subassembly work and manufacturing at parts is carried out at different locations.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question Six sigma organization consists of :-

Correct Answer Champions , Black Belts , Green Belts

Your Answer Champions , Black Belts , Green Belts

Match The Following

Question Correct Answer Your Answer

LCLnp n p - 3 ( sq.root( n p( 1- p ))) n p - 3 ( sq.root( n p( 1- p )))

UCLp p + 3 ( sq.root( p ( 1 - p ) / n )) p + 3 ( sq.root( p ( 1 - p ) / n ))

LCLp p - 3 ( sq.root( p ( 1- p ) / n)) p - 3 ( sq.root( p ( 1- p ) / n))

UCLnp n p + 3 ( sq.root( n p ( 1- p ))) n p + 3 ( sq.root( n p ( 1- p )))

Multiple Choice Multiple Answer

Question Product benchmarking requires, comparison of product :-

Correct Answer Performance , Features , Cost

Your Answer Performance , Features , Cost

Select The Blank

Question JIT helps to ________ the waste in the purchasing process.

Correct Answer Eliminates

Your Answer Eliminates

Select The Blank

Question Poka Yoke is ________.

Correct Answer Simple technique

Your Answer Simple technique

LIST OF ATTEMPTED QUESTIONS AND ANSWERS

Select The Blank

Question Inspection activity for semi finished & finished component should be ________ to reduce muda of transport .

Correct Answer Decentralized

Your Answer Carry out in QA department

True/False

Question Concept of six sigma is not applicable for non manufacturing sectors.

Correct Answer False

Your Answer False

Multiple Choice Multiple Answer

Question Few main steps to construct a Histogram after deciding classes, class width & class boundaries are :-

Correct Answer Compute mid-point of the class (cell) & fill up the tally sheet determining the cell or class into which each value falls , Count the tally marks i.e. frequency in each class & construct a histogram by plotting a bar graph for each class , Analyze & conclude whether process is is meeting the requirement or not & take connective actions if needed.

Your Answer Compute mid-point of the class (cell) & fill up the tally sheet determining the cell or class into which each value falls , Count the tally marks i.e. frequency in each class & construct a histogram by plotting a bar graph for each class , Analyze & conclude whether process is is meeting the requirement or not & take connective actions if needed.

Multiple Choice Single Answer

Question A drive for people involved should start with the :-

Correct Answer Study of staff attitudes

Your Answer Staff empowerment

Multiple Choice Single Answer

Question Poka-yoke for employee not performing work as per established method is :-

Correct Answer Implement work standard

Your Answer Implement work standard

Multiple Choice Multiple Answer

Question Implementation of TPM in Indian industries is difficult due to :-

Correct Answer Lack of knowledge of the TPM , Resistance to change , Fear to loss of job

Your Answer Lack of knowledge of the TPM , Resistance to change , Fear to loss of job

Multiple Choice Single Answer

Question Identifying key preventive operational functions and comparing these operational functions within the firm's own division & branches comes under :-

Correct Answer Internal benchmarking

Your Answer Functional benchmarking

True/False

Question "Display of safety posture & slogans" is an essential step of TPM.

Correct Answer False

Your Answer True

Multiple Choice Single Answer

Question Errors by armatures is :-

Correct Answer Lack of experience

Your Answer Lack of experience

Multiple Choice Multiple Answer

Question The purpose of Shitsuke is especially for :-

Correct Answer Maintaining the 4-S consistently , Develop discipline attitude in everyone , Any day throughout the year sustain the discipline

Your Answer Maintaining the 4-S consistently , Develop discipline attitude in everyone , Any day throughout the year sustain the discipline

True/False

Question Change of job titles can help to raise employee's morale.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question Few steps to construct a flow chart are :-

Correct Answer Identify steps in the process & construct a draft of the flowchart , Review the draft & connect the changes as per review & name it & put the data & use it as 'Record' , Decide on the objective of flowchart & define boundaries of the process

Your Answer Decide on the objective of flowchart & define boundaries of the process , Identify steps in the process & construct a draft of the flowchart , Review the draft & connect the changes as per review & name it & put the data & use it as 'Record'

Select The Blank

Question In scatter diagram "________" relationship is said to exist when value of 'y' decreases as the value of 'x' increases.

Correct Answer Strong negative

Your Answer Strong negative

Multiple Choice Single Answer

Question Whatever you are doing you can do better by :-

Correct Answer Kaizen

Your Answer Kaizen

Multiple Choice Single Answer

Question Frequencies, values, tabulated in the frequency table, can be represented pictorially in the form of bar graph & this graph of frequency is called as :-

Correct Answer Histogram

Your Answer Histogram

True/False

Question Exercise to identify MURA, MUDA & MURI is not helpful to identify problems.

Correct Answer False

Your Answer False

Select The Blank

Question Kaizen projects are managed by ________

Correct Answer Cross functional team

Your Answer Management

Multiple Choice Single Answer

Question Number of Kaizen projects suggested and implemented is checking point for :-

Correct Answer Continual Improvement

Your Answer Continual Improvement

Match The Following

Question Correct Answer Your Answer

Flow chart are drawn to effect improvement in the process by Identifying non-value added activities Providing a documented description of the tasks involved

Flow chart are drawn to document a process by charting the tasks performed & the sequence in which tasks are performed Steps in a process by pictorial representation

Flow chart are prepared to enhance the employees understanding of the process by Indicating interrelationship within process charting the tasks performed & the sequence in which tasks are performed

Flow charts are drawn to identify deviations by Observing actual & comparing with documented process Indicating interrelationship within process

Multiple Choice Single Answer

Question Quality is the responsibility of :-

Correct Answer Everyone in the organization

Your Answer Everyone in the organization

Select The Blank

Question ________is serve as a stepping stone to TQM

Correct Answer ISO-9000 quality standard

Your Answer ISO-9000 quality standard

True/False

Question Generally time interval should be proportional to the average frequency of out of control conditions.

Correct Answer True

Your Answer True

Multiple Choice Multiple Answer

Question Advantages of JIT :-

Correct Answer Reduce inventory , Lower per unit cost , Reduce incoming inspection

Your Answer Reduce inventory , Lower per unit cost

Multiple Choice Multiple Answer

Question Flow chart is prepared when :-

Correct Answer Defining the problem , Trying to know the activities involved in the process , Identifying the root causes

Your Answer Defining the problem , Trying to know the activities involved in the process , Identifying the root causes

Multiple Choice Single Answer

Question Difference between the specification limits is called as :-

Correct Answer Design tolerance

Your Answer Design tolerance

Match The Following

Question Correct Answer Your Answer

Productivity performance measurement Turnover employee Turnover employee

Financial performance measurement Sales of the months Sales of the months

Customer satisfaction measurement Customer complaints per period Customer complaints per period

Staff attitude measurement Employee satisfaction index Employee satisfaction index

True/False

Question Shitsuke is most difficult out of all 5-S because it means to sustain all the first 4-S throughout the year.

Correct Answer True

Your Answer True

Select The Blank

Question Graphs convey a situation more ________ than summary of data or figures.

Correct Answer Effectively & clearly

Your Answer Effectively & clearly

True/False

Question Key element of JIT is continuous improvement.

Correct Answer True

Your Answer False

Select The Blank

Question Histogram is a diagrammatic presentation of the ________ distribution of characteristics such as strength, diameter, etc.

Correct Answer Frequency

Your Answer Frequency

Multiple Choice Single Answer

Question Control chart indicates :-

Correct Answer Trend of process

Your Answer Control on process

Select The Blank

Question Shitsuke means ________ all the previous 4-S throughout the month/year.

Correct Answer Sustaining

Your Answer Sustaining

Multiple Choice Single Answer

Question Competitive benchmarking is usually conducted :-

Correct Answer Through third party research

Your Answer Through third party research

Multiple Choice Single Answer

Question Ishikawa diagram is also known as :-

Correct Answer Cause & effect diagram

Your Answer Cause & effect diagram

Select The Blank

Question JIT helps to ________ the waste in the purchasing process.

Correct Answer Eliminates

Your Answer Eliminates

Select The Blank

Question To assess effectiveness of training ________ is essential.

Correct Answer Evaluation

Your Answer Evaluation

Multiple Choice Multiple Answer

Question Types of meetings held in DWM are :-

Correct Answer Daily PDCA meeting , Weekly PDCA meeting , Monthly PDCA meeting

Your Answer Daily PDCA meeting , Weekly PDCA meeting , Monthly PDCA meeting

Select The Blank

Question A 'Radar chart' is a combination of circle & ________ Graph.

Correct Answer Line

Your Answer Line

True/False

Question Kaizen looks at process as a part of quality & quantity as a part of process

Correct Answer False

Your Answer True

True/False

Question TQM improves manufacturing as well as clerical activities.

Correct Answer True

Your Answer True

Multiple Choice Single Answer

Question "Cause & effect" diagram was developed by :-

Correct Answer DR.Kaoru Ishikawa

Your Answer DR.Kaoru Ishikawa

Multiple Choice Single Answer

Question Japanese concept of good house keeping is for:

Correct Answer Good environment for quality products

Your Answer To reduce waste

Select The Blank

Question The process capability of the process =________(where sigma is the standard deviation of the population / lot.

Correct Answer 6 sigma

Your Answer 6 sigma

Multiple Choice Multiple Answer

Question 3M' is world class benchmarking ' candidates in the field of :-

Correct Answer Product development , Technology transfer , Environmental Management

Your Answer Product development , Environmental Management , Billing & collection

Multiple Choice Multiple Answer

Question Poka-Yoke devices which can help to avoid the defects are :-

Correct Answer Guide pins , Limit switches , Checklist

Your Answer Guide pins , Limit switches , Checklist

True/False

Question Gap analysis for production & dispatches is discussed in monthly meeting.

Correct Answer False

Your Answer False

Multiple Choice Multiple Answer

Question Actions to be taken to help staff to develop their careers are :-

Correct Answer Job rotation exercise , Preference to be given to employees during job vacancies , Encourage employees to improve their qualification